Motorised Assembly Lifetime Assessment

ModnyCo created test software to assess the life expectancy of a motorized mechanical assembly, running it for 25 thousand cycles and analysing the data to gauge performance changes over time. This straightforward yet critical project provided essential insights into the assembly’s durability, with the findings documented in the product manual, showcasing our ability to deliver key data-driven evaluations for product longevity.

  • Developed test software to evaluate the life expectancy of a motorized mechanical assembly.
  • Conducted the experiment for 25 thousand cycles to simulate extended usage conditions.
  • Analysed the recorded data to assess changes in the assembly's performance over time.

ModnyCo was approached by a client for a straightforward yet crucial project: to develop test software for evaluating the life expectancy of a motorized mechanical assembly. The core objective was to rigorously test the assembly's durability and reliability over an extended period.
Our task was to create software that could not only control but also meticulously record the operation of the assembly. The software was programmed to move the device continuously, keeping a precise record of its position with each cycle. This repetitive process was key to simulating extended usage conditions.

We set a target of 25 thousand cycles for the experiment, a number deemed sufficient to assess the assembly's endurance. Once this milestone was reached, our team delved into the data. The analysis was comprehensive, focusing on whether and how the performance of the mechanical assembly had changed over the course of the cycles.
The findings of this experiment were significant. They provided a detailed understanding of the assembly's life expectancy, a vital aspect for both the manufacturing process and the end user. The results and analyses were meticulously documented and became an integral part of the assembly's manual, offering valuable insights into its long-term performance and durability.

This project, though simple in its concept, highlighted ModnyCo's ability to deliver precise, data-driven insights into product longevity, playing a crucial role in the client's product development and quality assurance processes.

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